Glass Panel Installed, Interior Door

 The glass panel is now installed into the interior door frame.  

Here are some different angles and details:

Very happy with how this turned out, love the bevels and how they create dimension and light play.  Really has a lot of movement to it.

Bonding Glass Completed!

 Bonding the beveled color pieces onto the clear bevels is now completed. 

The panel is still on the table so there is no back lighting.  The following is what the panel looked like before bonding the color pieces on.

Next up is installing the panel into the interior door frame which is scheduled for this coming Friday.

Day 2 Bonding Glass

 Yesterday was Day 2 in bonding the color glass pieces on top of the clear bevels.  I was able to work an hour and completed 2 of the green ones.

 

I am hoping to get 1 piece bonded today.  

Autumn Equinox and Bonding Glass

Today is the Autumn Equinox and it was the perfect day to start bonding the beveled color glass pieces onto the clear bevels of the large glass panel I had been working on a few months ago.  I am finally at a good point with all that has been happening to start this part of the project.

 My goal is to bond 1 - 2 pieces on the days in which I work 12 hr nights and then on my days off I will do more.  I plan on installing this door panel by mid October.  This is a tedious process and will take considerable time.  The 2 red/orange color pieces took 45 minutes.  The outcome is definitely worth the effort.  

Glass Colors all Polished!

 Very excited about all of the glass color pieces now polished, completed!

One thing I really enjoy about beveling glass that has different color that is fluid through the center of the glass is that whatever color is under the top/bottom layer pops out in the bevel.  The above pics show how the purple is on surface and is clear underneath which shows up in the bevel.  The next few images show how the white which is fluid through the center of the glass comes out in the bevel sections indicated in yellow. The white flakes on surface of glass is the powder left over from the polishing process.  It will all be cleaned off later.

Side note:  The bright white in the bottom left corner is light reflecting off the glass. The same thing in bottom image left of the yellow circle.

Color Pieces Being Beveled

 Life has been a little hectic lately resulting in being a little behind schedule in beveling the color pieces for the Interior Door stained glass panel.  I did start and completed the first phase of beveling (Roughing):

22 of these to bevel, 3 more stages to go.  The goal is to have these completed by the end of the week and then clean the panel followed by bonding the color pieces on top of the clear bevels throughout the design.

Soldering Completed

I have completed the soldering both sides of this large stained glass panel for an interior door.

I take time on soldering to create smooth and seamless solder joints.  

The pen line on the triangles are for the color pieces that will be cut and bonded.  Later they will be bonded on top.   

Completed Piecing Together Glass Panel

 Finally completed piecing together the stained glass panel for the Interior Door!

I really like this design, the flow, movement, color!

Far from being completed, next up is soldering all the joints front and back then putty both sides, followed by cutting color glass the size of the middle section of each clear beveled piece. While the putty sets for a couple of weeks I will bevel each color piece, then clean the panel and lastly bond the color pieces on top of the clear bevels.  Once that is all completed the installation will happen soon after. 

Last Set of Bevels for Glass Panel

I have been working on the last set of bevels needed to continue and complete piecing together the stained glass panel for the interior door.

The first 2 stages (roughing, smoothing) are complete, 2 more to go - pre polish and polish. 

Interior Door Stained Glass Update

 I completed the last batch of bevels, pieced together more of the panel.  

I have cut the glass for the remaining 7 pieces that need beveling.  After those are completed then I will be able to finish assembling the panel.  

Fabrication Progress- Interior Door Glass

 Here is the progress so far on the Interior Door glass panel:

I am now at a point where I need to create more beveled pieces to continue the process. This will take quite awhile to complete as there are more of them than the first set of bevels that were completed earlier.

Glassy Bevels Update

 The following are images of this current group of bevels that are beginning step 3, pre polish. 

The shape on the right with 2 written on it is at the 2nd stage, #3 on the left shows completion of pre polish step. 

Completed with pre polish step.

Glass Beveling, Stage 1

 Today I started hand beveling the pieces shown in previous post.  This first stage entails getting the initial angles in the glass, grinding glass away to the width and angle desired.  

Because of grinding glass away there are tons of scratches in the glass which create the cloudy feel.  The next couple of stages will be more of a finesse in smoothing out/taking layers away to get rid of those scratches.  The second stage is smoothing followed by pre polish and finally polish.  

Starting Fabrication Process of Stained Glass for Door

 I am starting the process of piecing together the stained glass panel:  

The 4 squares and 2 triangles will be hand beveled next to continue being able to piece together the design.  I am using zinc came due to the size of the panel.   I will show the hand beveling process as I proceed.  

Very exciting to be starting this process! 

Full Scale Design Completed

 The full scale stained glass design for the interior door is now completed:

Click on each image to see the design better. I had to darken images some to be able to see the line work.  Next step will be cutting clear 1/4 in glass for the sections that will be hand beveled.  I will continue showing pictures as I progress. 

Stained Glass Design for Interior Door

 Back in March and April I had posted a design for a stained glass panel to be inset in an interior door. This is the design I posted:

 I have since completed the door frame and hung it up:

It is a nice door slider.  I also have worked on the design a bit more and have reduced the number of hand beveled pieces and added more color.  I think this is a more interesting design:

Lot more interest, movement and light play. I will enjoy working on this.

Preliminary Color for Stained Glass Design

 I colored in different areas with a basic idea for the color scheme.  

The squares are clear hand beveled pieces and the color will be hand beveled and bonded on top of the clear bevel.  The same with the larger triangle shapes.  The areas without color will be different clear textured glass.  Next is going through the glass and using pieces that are similar albeit with variation of texture and other slight differences.  Picking through and choosing the color is a very fun part of the process!

Stained Glass Design further along

 Here is the design drawn in ink and with bevels.  The next step is working on the color scheme.

The dimensions of this panel is 85 in tall by 30 in wide.  With all the hand beveling this will take quite a few months.  

Designing Stained Glass Panel for Interior Door

I have been working on a design for the interior door.  Here is the basic outline/design:

This is in pencil at this time, a little difficult to see- if you click on the image it will appear larger to see more detail.  I will be drawing it in ink and then adding bevel lines as well as color.  

Stained Glass Project for Interior Door

 I am currently building an interior door frame that will slide along a wall and opening that leads from a large bedroom to a separate area.  After door is constructed/painted, a stained glass panel will be inserted into the opening.  

The black metal support at top of opening is where the door will slide back and forth.

The next step is creating a few designs and determine what would look good in the space.  I will post as the project progresses.